Procedures for the implementation of the manufacturing brake booster motorcycle with coconut fibers and wood dust are as follows:
Preparation tools and materials. Materials include raw material (sawdust / wood flour, powdered coconut serbut, 208b resins, catalysts, vaseline, glue iron, used motorcycle brakes that rest kampasnya been cleaned) and printed materials (steel plates, scales, steel screw, nut and bolts) and cathode welding. Equipment includes a mechanical tool (hacksaw, hammers, grinders, drill machine, etc.), the electric arc welding.
Mold making. Matter consists of the press and print media products. Press tool is designed with a shape like a trouser leaky tire. Only, to the end of a trouser press this (eye pressure), use the brakes were not used motorcycle berkampas. Mold products made of iron plates that are strong enough to accept the imposition of a trouser. In mold design product to brake, metal plate shaped to follow the shape of the brake arch. Thus, when the tip of the emphasis that is used motorcycle brakes that do not berkampas.
Its working principle is the material to be printed are given a certain amount of pressure in order to obtain the distribution of reinforcing particles in the matrix is more uniform so we get a good solid brake. In addition to keeping the quality of the ingredients of the product are similar to one another, the emphasis should be as large.
Mixing materials. Sawdust and crushed powder coconut fibers (diselep) and filtered with a 50 mesh sieve and then both are mixed in the ratio 40: 60. (wood powder = 40 and coconut fiber powder = 60). Resin 208b (unsaturated) is poured into a measuring cup and poured into a mixture of sawdust and coconut fibers and stirred until uniform particle distribution.
The volume fraction of the mixture of sawdust and coconut fibers in a resin powder is 40% or a ratio of 40: 60. (a mixture of sawdust and coconut fibers = 40, resin = 60). Then poured catalyst to taste, stirring until evenly spread catalyst, and stirring continued samapai poured into the mold.
Printing. The process results from mixing evenly then poured into a mold products previously, the inner surfaces have been smeared vaseline to taste, then as soon as possible given emphasis by means of pressure. After the material has cured for some time with the intention of giving time for the catalyst to react with the material. The length of time it takes depends on the amount of catalyst added to the material. The more catalyst in the material so that the faster the reaction occurs more rapidly solidified material.
Spending product from the mold .
Brake then glued with glue and attached with iron brake berkampas not prepared in advance.
Once attached, the brake lining thickness trimmed to fit the space in case the brakes on motorcycles. This process can be used in grinding.
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